An architectural firm specializing in historic restorations aimed to reproduce brass t-bar door knobs mounted on medieval-style decorative back-plates for a century-old estate. The original hardware was worn and tarnished, and the client required faithful reproductions that could integrate with modern door mechanisms while preserving historical accuracy.
Challenges included:
- Design Precision: The original back-plates featured intricate, hand-engraved patterns unique to the estate, which needed exact replication.
- Material and Finish Matching: Matching the tone and patina of aged brass presented a challenge, as the new knobs had to blend seamlessly with existing, antique hardware.
- Modern Adaptations: The reproductions needed compatibility with modern lock systems without altering the visible design.
Using high-resolution 3D scanning, the team captured the original knobs’ intricate details, creating 3D models to guide casting and engraving. They sourced a brass alloy for durability, applied custom patination techniques to match the original antique appearance, and incorporated hidden modifications to fit modern locks.
The completed reproductions were historically accurate, highly durable, and seamlessly compatible with the estate’s decor and modern systems. The client praised the blend of tradition and functionality, gaining authentic hardware that will last for generations.
This project highlighted the power of combining modern technology with traditional craftsmanship, delivering a perfect balance between historical preservation and contemporary usability.
